[U-Boot] UBI fixable bit-flip issue

Hi
In the process of investigating a boot failure on one of our devices, the
UBI: fixable bit-flip detected at PEB
message was seen with the following behaviour during kernel load in u-boot.
Read [2285568] bytes UBI: fixable bit-flip detected at PEB 415 UBI: schedule PEB 415 for scrubbing UBI: fixable bit-flip detected at PEB 415 UBI: fixable bit-flip detected at PEB 419 UBI: schedule PEB 419 for scrubbing UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: schedule PEB 420 for scrubbing UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419
This repeats until reset.
U boot is a patched version of 2010.06 supplied by the chip vendor. No newer version is available from the vendor to try.
The patches include the init eba/wl swap.
A more detailed log with debugging available follows:
UBI: fixable bit-flip detected at PEB 419 UBI DBG: schedule_erase: schedule erasure of PEB 419, EC 19, torture 0 UBI DBG: erase_worker: erase PEB 419 EC 19 UBI DBG: sync_erase: erase PEB 419, old EC 19 UBI DBG: do_sync_erase: erase PEB 419 UBI DBG: sync_erase: erased PEB 419, new EC 20 UBI DBG: ubi_io_write_ec_hdr: write EC header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:0 UBI DBG: ensure_wear_leveling: schedule scrubbing UBI DBG: wear_leveling_worker: scrub PEB 420 to PEB 419 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 420 UBI DBG: ubi_io_read: read 2048 bytes from PEB 420:2048 UBI DBG: ubi_eba_copy_leb: copy LEB 6:11, PEB 420 to PEB 419 UBI DBG: ubi_eba_copy_leb: read 126976 bytes of data UBI DBG: ubi_io_read: read 126976 bytes from PEB 420:4096 UBI: fixable bit-flip detected at PEB 420 UBI DBG: ubi_io_write_vid_hdr: write VID header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:2048 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 419 UBI DBG: ubi_io_read: read 2048 bytes from PEB 419:2048 UBI DBG: ubi_io_write: write 126976 bytes to PEB 419:4096 UBI DBG: ubi_io_read: read 126976 bytes from PEB 419:4096 UBI: fixable bit-flip detected at PEB 419 UBI DBG: schedule_erase: schedule erasure of PEB 419, EC 20, torture 0 UBI DBG: erase_worker: erase PEB 419 EC 20 UBI DBG: sync_erase: erase PEB 419, old EC 20 UBI DBG: do_sync_erase: erase PEB 419 UBI DBG: sync_erase: erased PEB 419, new EC 21 UBI DBG: ubi_io_write_ec_hdr: write EC header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:0 UBI DBG: ensure_wear_leveling: schedule scrubbing UBI DBG: wear_leveling_worker: scrub PEB 420 to PEB 419 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 420 UBI DBG: ubi_io_read: read 2048 bytes from PEB 420:2048 UBI DBG: ubi_eba_copy_leb: copy LEB 6:11, PEB 420 to PEB 419 UBI DBG: ubi_eba_copy_leb: read 126976 bytes of data UBI DBG: ubi_io_read: read 126976 bytes from PEB 420:4096 UBI: fixable bit-flip detected at PEB 420 UBI DBG: ubi_io_write_vid_hdr: write VID header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:2048 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 419 UBI DBG: ubi_io_read: read 2048 bytes from PEB 419:2048 UBI DBG: ubi_io_write: write 126976 bytes to PEB 419:4096 UBI DBG: ubi_io_read: read 126976 bytes from PEB 419:4096 UBI: fixable bit-flip detected at PEB 419
Investigation showed that a read with correctable bit errors was done returning -EUCLEAN to the ubi read function.
Having read https://lists.denx.de/pipermail/u-boot/2013-September/161961.html which details a workaround to not return EUCLEAN from the NAND reader unless the number of fixed bits returned was 75% of the total number of correctable bits was exceeded during the read. This was impleneted in this version of ubi in uboot 2010.06 and it does hide the bit-flip infinite issue since this is new NAND FLASH. The original 2010.06 implementation returns EUCLEAN for any number of fixable bit flips and thus causes the PEB move to the best free one (scrub mode in wear_leveling_worker).
This fix is not a root cause fix though. Investigating further led to the following root cause solution. The following is AFAICT.
When the scrubber chooses a PEB to move the from the free balanced tree. This tree is sorted by EC (erase count) and then by PEB number.
The find_wl_entry call uses a max parameter of WL_FREE_MAX_DIFF which is 8192 in this config. So the find_wl_entry function will find a PEB that is better in error count that the current PEB EC. This can easily cause it to find the PEB that was just moved from if it is the lowest numbered PEB in the free tree. Waiting for EC to go above 8192 would take a long time and cause premature aging of the flash PEBs in question.
The easy solution is to change the max parameter to this call to 0 so it finds a PEB with a smaller EC than the one being replaced. This means it wont use the previously discarded PEB as its first choice.
This fix was implemented and fixable bit-flip errors no longer hang/freeze the boot process! UBI erase and reformat was used between re-tests to get consistent results.
Adding the above 75% correctable bitflip threshold is also a good thing as less movement will ensue when the FLASH is new, but as the flash ages, the root cause will once again be invoked causing un-recoverable boot failures.
Note this fault is also in the latest kernel drivers for UBI and may also exist in other wear leveling implementations. The kernel driver issue may be at fault for android devices locking up/freezing sporadically during FLASH read when scrubbing due to a relatively full flash and correctable errors causing ping pong PEB moves.
The question is, is my root cause solution sound or have I missed something?
I know an algo change would probably be better or a way to detect move loops to prevent this from occurring, but this solution does work on all the devices that were failing manufacture tests previously.
Regards
Mark

Hello Mark,
added Richard Weinberger to cc...
Am 12.07.2018 um 02:28 schrieb Mark Spieth:
Hi
In the process of investigating a boot failure on one of our devices, the
UBI: fixable bit-flip detected at PEB
message was seen with the following behaviour during kernel load in u-boot.
Read [2285568] bytes UBI: fixable bit-flip detected at PEB 415 UBI: schedule PEB 415 for scrubbing UBI: fixable bit-flip detected at PEB 415 UBI: fixable bit-flip detected at PEB 419 UBI: schedule PEB 419 for scrubbing UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: schedule PEB 420 for scrubbing UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419
This repeats until reset.
U boot is a patched version of 2010.06 supplied by the chip vendor. No newer version is available from the vendor to try.
:-(
Can you use current mainline ? It s hard to say something about a 8 year old vendor U-Boot version ...
The patches include the init eba/wl swap.
What do you mean here?
A more detailed log with debugging available follows:
UBI: fixable bit-flip detected at PEB 419 UBI DBG: schedule_erase: schedule erasure of PEB 419, EC 19, torture 0 UBI DBG: erase_worker: erase PEB 419 EC 19 UBI DBG: sync_erase: erase PEB 419, old EC 19 UBI DBG: do_sync_erase: erase PEB 419 UBI DBG: sync_erase: erased PEB 419, new EC 20 UBI DBG: ubi_io_write_ec_hdr: write EC header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:0 UBI DBG: ensure_wear_leveling: schedule scrubbing UBI DBG: wear_leveling_worker: scrub PEB 420 to PEB 419 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 420 UBI DBG: ubi_io_read: read 2048 bytes from PEB 420:2048 UBI DBG: ubi_eba_copy_leb: copy LEB 6:11, PEB 420 to PEB 419 UBI DBG: ubi_eba_copy_leb: read 126976 bytes of data UBI DBG: ubi_io_read: read 126976 bytes from PEB 420:4096 UBI: fixable bit-flip detected at PEB 420 UBI DBG: ubi_io_write_vid_hdr: write VID header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:2048 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 419 UBI DBG: ubi_io_read: read 2048 bytes from PEB 419:2048 UBI DBG: ubi_io_write: write 126976 bytes to PEB 419:4096 UBI DBG: ubi_io_read: read 126976 bytes from PEB 419:4096 UBI: fixable bit-flip detected at PEB 419 UBI DBG: schedule_erase: schedule erasure of PEB 419, EC 20, torture 0 UBI DBG: erase_worker: erase PEB 419 EC 20 UBI DBG: sync_erase: erase PEB 419, old EC 20 UBI DBG: do_sync_erase: erase PEB 419 UBI DBG: sync_erase: erased PEB 419, new EC 21 UBI DBG: ubi_io_write_ec_hdr: write EC header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:0 UBI DBG: ensure_wear_leveling: schedule scrubbing UBI DBG: wear_leveling_worker: scrub PEB 420 to PEB 419 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 420 UBI DBG: ubi_io_read: read 2048 bytes from PEB 420:2048 UBI DBG: ubi_eba_copy_leb: copy LEB 6:11, PEB 420 to PEB 419 UBI DBG: ubi_eba_copy_leb: read 126976 bytes of data UBI DBG: ubi_io_read: read 126976 bytes from PEB 420:4096 UBI: fixable bit-flip detected at PEB 420 UBI DBG: ubi_io_write_vid_hdr: write VID header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:2048 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 419 UBI DBG: ubi_io_read: read 2048 bytes from PEB 419:2048 UBI DBG: ubi_io_write: write 126976 bytes to PEB 419:4096 UBI DBG: ubi_io_read: read 126976 bytes from PEB 419:4096 UBI: fixable bit-flip detected at PEB 419
Investigation showed that a read with correctable bit errors was done returning -EUCLEAN to the ubi read function.
Having read https://lists.denx.de/pipermail/u-boot/2013-September/161961.html which details a workaround to not return EUCLEAN from the NAND reader unless the number of fixed bits returned was 75% of the total number of correctable bits was exceeded during the read. This was impleneted in this version of ubi in uboot 2010.06 and it does hide the bit-flip infinite issue since this is new NAND FLASH. The original 2010.06 implementation returns EUCLEAN for any number of fixable bit flips and thus causes the PEB move to the best free one (scrub mode in wear_leveling_worker).
This fix is not a root cause fix though. Investigating further led to the following root cause solution. The following is AFAICT.
When the scrubber chooses a PEB to move the from the free balanced tree. This tree is sorted by EC (erase count) and then by PEB number.
The find_wl_entry call uses a max parameter of WL_FREE_MAX_DIFF which is 8192 in this config. So the find_wl_entry function will find a PEB that is better in error count that the current PEB EC. This can easily cause it to find the PEB that was just moved from if it is the lowest numbered PEB in the free tree. Waiting for EC to go above 8192 would take a long time and cause premature aging of the flash PEBs in question.
The easy solution is to change the max parameter to this call to 0 so it finds a PEB with a smaller EC than the one being replaced. This means it wont use the previously discarded PEB as its first choice.
I am not sure if it is so easy ...
This fix was implemented and fixable bit-flip errors no longer hang/freeze the boot process! UBI erase and reformat was used between re-tests to get consistent results.
Adding the above 75% correctable bitflip threshold is also a good thing as less movement will ensue when the FLASH is new, but as the flash ages, the root cause will once again be invoked causing un-recoverable boot failures.
Note this fault is also in the latest kernel drivers for UBI and may also exist in other wear leveling implementations. The kernel driver issue may be at fault for android devices locking up/freezing sporadically during FLASH read when scrubbing due to a relatively full flash and correctable errors causing ping pong PEB moves.
The question is, is my root cause solution sound or have I missed something?
I have to think about, before I write nonsene, but may Richard has here a deeper insight.
I know an algo change would probably be better or a way to detect move loops to prevent this from occurring, but this solution does work on all the devices that were failing manufacture tests previously.
bye, Heiko

On 12/07/18 15:22, Heiko Schocher wrote:
Hello Mark,
added Richard Weinberger to cc...
Am 12.07.2018 um 02:28 schrieb Mark Spieth:
Hi
In the process of investigating a boot failure on one of our devices, the
UBI: fixable bit-flip detected at PEB
message was seen with the following behaviour during kernel load in u-boot.
Read [2285568] bytes UBI: fixable bit-flip detected at PEB 415 UBI: schedule PEB 415 for scrubbing UBI: fixable bit-flip detected at PEB 415 UBI: fixable bit-flip detected at PEB 419 UBI: schedule PEB 419 for scrubbing UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: schedule PEB 420 for scrubbing UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419
This repeats until reset.
U boot is a patched version of 2010.06 supplied by the chip vendor. No newer version is available from the vendor to try.
:-(
Can you use current mainline ? It s hard to say something about a 8 year old vendor U-Boot version ...
I know. I did look at the current 2018.07 and 2014.10 as comparison.
There are many patches applied by the vendor so porting them with the large changes to driver structure would be difficult and time consuming. The vendor is Lantiq and the SDK is current (this year).
The patches include the init eba/wl swap.
What do you mean here?
https://lists.denx.de/pipermail/u-boot/2013-January/143199.html This patch was already applied by the vendor.
ubi_eba_init_scan() must be initialised before ubi_wl_init_scan() and in that baseline they were the wrong way around.
There is only 1 other message chain for fixable bit flips (2011) and that was not useful for this problem.
A more detailed log with debugging available follows:
UBI: fixable bit-flip detected at PEB 419 UBI DBG: schedule_erase: schedule erasure of PEB 419, EC 19, torture 0 UBI DBG: erase_worker: erase PEB 419 EC 19 UBI DBG: sync_erase: erase PEB 419, old EC 19 UBI DBG: do_sync_erase: erase PEB 419 UBI DBG: sync_erase: erased PEB 419, new EC 20 UBI DBG: ubi_io_write_ec_hdr: write EC header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:0 UBI DBG: ensure_wear_leveling: schedule scrubbing UBI DBG: wear_leveling_worker: scrub PEB 420 to PEB 419 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 420 UBI DBG: ubi_io_read: read 2048 bytes from PEB 420:2048 UBI DBG: ubi_eba_copy_leb: copy LEB 6:11, PEB 420 to PEB 419 UBI DBG: ubi_eba_copy_leb: read 126976 bytes of data UBI DBG: ubi_io_read: read 126976 bytes from PEB 420:4096 UBI: fixable bit-flip detected at PEB 420 UBI DBG: ubi_io_write_vid_hdr: write VID header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:2048 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 419 UBI DBG: ubi_io_read: read 2048 bytes from PEB 419:2048 UBI DBG: ubi_io_write: write 126976 bytes to PEB 419:4096 UBI DBG: ubi_io_read: read 126976 bytes from PEB 419:4096 UBI: fixable bit-flip detected at PEB 419 UBI DBG: schedule_erase: schedule erasure of PEB 419, EC 20, torture 0 UBI DBG: erase_worker: erase PEB 419 EC 20 UBI DBG: sync_erase: erase PEB 419, old EC 20 UBI DBG: do_sync_erase: erase PEB 419 UBI DBG: sync_erase: erased PEB 419, new EC 21 UBI DBG: ubi_io_write_ec_hdr: write EC header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:0 UBI DBG: ensure_wear_leveling: schedule scrubbing UBI DBG: wear_leveling_worker: scrub PEB 420 to PEB 419 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 420 UBI DBG: ubi_io_read: read 2048 bytes from PEB 420:2048 UBI DBG: ubi_eba_copy_leb: copy LEB 6:11, PEB 420 to PEB 419 UBI DBG: ubi_eba_copy_leb: read 126976 bytes of data UBI DBG: ubi_io_read: read 126976 bytes from PEB 420:4096 UBI: fixable bit-flip detected at PEB 420 UBI DBG: ubi_io_write_vid_hdr: write VID header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:2048 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 419 UBI DBG: ubi_io_read: read 2048 bytes from PEB 419:2048 UBI DBG: ubi_io_write: write 126976 bytes to PEB 419:4096 UBI DBG: ubi_io_read: read 126976 bytes from PEB 419:4096 UBI: fixable bit-flip detected at PEB 419
Investigation showed that a read with correctable bit errors was done returning -EUCLEAN to the ubi read function.
Having read https://lists.denx.de/pipermail/u-boot/2013-September/161961.html which details a workaround to not return EUCLEAN from the NAND reader unless the number of fixed bits returned was 75% of the total number of correctable bits was exceeded during the read. This was impleneted in this version of ubi in uboot 2010.06 and it does hide the bit-flip infinite issue since this is new NAND FLASH. The original 2010.06 implementation returns EUCLEAN for any number of fixable bit flips and thus causes the PEB move to the best free one (scrub mode in wear_leveling_worker).
This fix is not a root cause fix though. Investigating further led to the following root cause solution. The following is AFAICT.
When the scrubber chooses a PEB to move the from the free balanced tree. This tree is sorted by EC (erase count) and then by PEB number.
The find_wl_entry call uses a max parameter of WL_FREE_MAX_DIFF which is 8192 in this config. So the find_wl_entry function will find a PEB that is better in error count that the current PEB EC. This can easily cause it to find the PEB that was just moved from if it is the lowest numbered PEB in the free tree. Waiting for EC to go above 8192 would take a long time and cause premature aging of the flash PEBs in question.
The easy solution is to change the max parameter to this call to 0 so it finds a PEB with a smaller EC than the one being replaced. This means it wont use the previously discarded PEB as its first choice.
I am not sure if it is so easy ...
This is why I'm asking :-)
This fix was implemented and fixable bit-flip errors no longer hang/freeze the boot process! UBI erase and reformat was used between re-tests to get consistent results.
Adding the above 75% correctable bitflip threshold is also a good thing as less movement will ensue when the FLASH is new, but as the flash ages, the root cause will once again be invoked causing un-recoverable boot failures.
Note this fault is also in the latest kernel drivers for UBI and may also exist in other wear leveling implementations. The kernel driver issue may be at fault for android devices locking up/freezing sporadically during FLASH read when scrubbing due to a relatively full flash and correctable errors causing ping pong PEB moves.
The question is, is my root cause solution sound or have I missed something?
I have to think about, before I write nonsene, but may Richard has here a deeper insight.
I know an algo change would probably be better or a way to detect move loops to prevent this from occurring, but this solution does work on all the devices that were failing manufacture tests previously.
Is there another message board that deal with the mtd ubi driver specifically?
Thanks Mark

Hello Mark,
Am 12.07.2018 um 07:38 schrieb Mark Spieth:
On 12/07/18 15:22, Heiko Schocher wrote:
Hello Mark,
added Richard Weinberger to cc...
Am 12.07.2018 um 02:28 schrieb Mark Spieth:
Hi
In the process of investigating a boot failure on one of our devices, the
UBI: fixable bit-flip detected at PEB
message was seen with the following behaviour during kernel load in u-boot.
Read [2285568] bytes UBI: fixable bit-flip detected at PEB 415 UBI: schedule PEB 415 for scrubbing UBI: fixable bit-flip detected at PEB 415 UBI: fixable bit-flip detected at PEB 419 UBI: schedule PEB 419 for scrubbing UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: schedule PEB 420 for scrubbing UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419
This repeats until reset.
U boot is a patched version of 2010.06 supplied by the chip vendor. No newer version is available from the vendor to try.
:-(
Can you use current mainline ? It s hard to say something about a 8 year old vendor U-Boot version ...
I know. I did look at the current 2018.07 and 2014.10 as comparison.
There are many patches applied by the vendor so porting them with the large changes to driver structure would be difficult and time consuming. The vendor is Lantiq and the SDK is current (this year).
The patches include the init eba/wl swap.
What do you mean here?
https://lists.denx.de/pipermail/u-boot/2013-January/143199.html This patch was already applied by the vendor.
ubi_eba_init_scan() must be initialised before ubi_wl_init_scan() and in that baseline they were the wrong way around.
There is only 1 other message chain for fixable bit flips (2011) and that was not useful for this problem.
A more detailed log with debugging available follows:
UBI: fixable bit-flip detected at PEB 419 UBI DBG: schedule_erase: schedule erasure of PEB 419, EC 19, torture 0 UBI DBG: erase_worker: erase PEB 419 EC 19 UBI DBG: sync_erase: erase PEB 419, old EC 19 UBI DBG: do_sync_erase: erase PEB 419 UBI DBG: sync_erase: erased PEB 419, new EC 20 UBI DBG: ubi_io_write_ec_hdr: write EC header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:0 UBI DBG: ensure_wear_leveling: schedule scrubbing UBI DBG: wear_leveling_worker: scrub PEB 420 to PEB 419 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 420 UBI DBG: ubi_io_read: read 2048 bytes from PEB 420:2048 UBI DBG: ubi_eba_copy_leb: copy LEB 6:11, PEB 420 to PEB 419 UBI DBG: ubi_eba_copy_leb: read 126976 bytes of data UBI DBG: ubi_io_read: read 126976 bytes from PEB 420:4096 UBI: fixable bit-flip detected at PEB 420 UBI DBG: ubi_io_write_vid_hdr: write VID header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:2048 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 419 UBI DBG: ubi_io_read: read 2048 bytes from PEB 419:2048 UBI DBG: ubi_io_write: write 126976 bytes to PEB 419:4096 UBI DBG: ubi_io_read: read 126976 bytes from PEB 419:4096 UBI: fixable bit-flip detected at PEB 419 UBI DBG: schedule_erase: schedule erasure of PEB 419, EC 20, torture 0 UBI DBG: erase_worker: erase PEB 419 EC 20 UBI DBG: sync_erase: erase PEB 419, old EC 20 UBI DBG: do_sync_erase: erase PEB 419 UBI DBG: sync_erase: erased PEB 419, new EC 21 UBI DBG: ubi_io_write_ec_hdr: write EC header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:0 UBI DBG: ensure_wear_leveling: schedule scrubbing UBI DBG: wear_leveling_worker: scrub PEB 420 to PEB 419 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 420 UBI DBG: ubi_io_read: read 2048 bytes from PEB 420:2048 UBI DBG: ubi_eba_copy_leb: copy LEB 6:11, PEB 420 to PEB 419 UBI DBG: ubi_eba_copy_leb: read 126976 bytes of data UBI DBG: ubi_io_read: read 126976 bytes from PEB 420:4096 UBI: fixable bit-flip detected at PEB 420 UBI DBG: ubi_io_write_vid_hdr: write VID header to PEB 419 UBI DBG: ubi_io_write: write 2048 bytes to PEB 419:2048 UBI DBG: ubi_io_read_vid_hdr: read VID header from PEB 419 UBI DBG: ubi_io_read: read 2048 bytes from PEB 419:2048 UBI DBG: ubi_io_write: write 126976 bytes to PEB 419:4096 UBI DBG: ubi_io_read: read 126976 bytes from PEB 419:4096 UBI: fixable bit-flip detected at PEB 419
Investigation showed that a read with correctable bit errors was done returning -EUCLEAN to the ubi read function.
Having read https://lists.denx.de/pipermail/u-boot/2013-September/161961.html which details a workaround to not return EUCLEAN from the NAND reader unless the number of fixed bits returned was 75% of the total number of correctable bits was exceeded during the read. This was impleneted in this version of ubi in uboot 2010.06 and it does hide the bit-flip infinite issue since this is new NAND FLASH. The original 2010.06 implementation returns EUCLEAN for any number of fixable bit flips and thus causes the PEB move to the best free one (scrub mode in wear_leveling_worker).
This fix is not a root cause fix though. Investigating further led to the following root cause solution. The following is AFAICT.
When the scrubber chooses a PEB to move the from the free balanced tree. This tree is sorted by EC (erase count) and then by PEB number.
The find_wl_entry call uses a max parameter of WL_FREE_MAX_DIFF which is 8192 in this config. So the find_wl_entry function will find a PEB that is better in error count that the current PEB EC. This can easily cause it to find the PEB that was just moved from if it is the lowest numbered PEB in the free tree. Waiting for EC to go above 8192 would take a long time and cause premature aging of the flash PEBs in question.
The easy solution is to change the max parameter to this call to 0 so it finds a PEB with a smaller EC than the one being replaced. This means it wont use the previously discarded PEB as its first choice.
I am not sure if it is so easy ...
This is why I'm asking :-)
This fix was implemented and fixable bit-flip errors no longer hang/freeze the boot process! UBI erase and reformat was used between re-tests to get consistent results.
Adding the above 75% correctable bitflip threshold is also a good thing as less movement will ensue when the FLASH is new, but as the flash ages, the root cause will once again be invoked causing un-recoverable boot failures.
Note this fault is also in the latest kernel drivers for UBI and may also exist in other wear leveling implementations. The kernel driver issue may be at fault for android devices locking up/freezing sporadically during FLASH read when scrubbing due to a relatively full flash and correctable errors causing ping pong PEB moves.
The question is, is my root cause solution sound or have I missed something?
I have to think about, before I write nonsene, but may Richard has here a deeper insight.
I know an algo change would probably be better or a way to detect move loops to prevent this from occurring, but this solution does work on all the devices that were failing manufacture tests previously.
Is there another message board that deal with the mtd ubi driver specifically?
Yes of course ...
bye, Heiko

Mark,
Am Donnerstag, 12. Juli 2018, 07:22:13 CEST schrieb Heiko Schocher:
Hello Mark,
added Richard Weinberger to cc...
Am 12.07.2018 um 02:28 schrieb Mark Spieth:
Hi
In the process of investigating a boot failure on one of our devices, the
UBI: fixable bit-flip detected at PEB
message was seen with the following behaviour during kernel load in u-boot.
Read [2285568] bytes UBI: fixable bit-flip detected at PEB 415 UBI: schedule PEB 415 for scrubbing UBI: fixable bit-flip detected at PEB 415 UBI: fixable bit-flip detected at PEB 419 UBI: schedule PEB 419 for scrubbing UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: schedule PEB 420 for scrubbing UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419
This repeats until reset.
Do you see the same symptom also on Linux? We need to be very sure that it is actually a UBI problem.
This fix is not a root cause fix though. Investigating further led to the following root cause solution. The following is AFAICT.
When the scrubber chooses a PEB to move the from the free balanced tree. This tree is sorted by EC (erase count) and then by PEB number.
The find_wl_entry call uses a max parameter of WL_FREE_MAX_DIFF which is 8192 in this config. So the find_wl_entry function will find a PEB that is better in error count that the current PEB EC. This
error count? You mean erase count?
can easily cause it to find the PEB that was just moved from if it is the lowest numbered PEB in the free tree. Waiting for EC to go above 8192 would take a long time and cause premature aging of the flash PEBs in question.
The easy solution is to change the max parameter to this call to 0 so it finds a PEB with a smaller EC than the one being replaced. This means it wont use the previously discarded PEB as its first choice.
For scrubbing this might be a good idea, but not for regular wear-leveling.
See comment in UBI: /* * When a physical eraseblock is moved, the WL sub-system has to pick the target * physical eraseblock to move to. The simplest way would be just to pick the * one with the highest erase counter. But in certain workloads this could lead * to an unlimited wear of one or few physical eraseblock. Indeed, imagine a * situation when the picked physical eraseblock is constantly erased after the * data is written to it. So, we have a constant which limits the highest erase * counter of the free physical eraseblock to pick. Namely, the WL sub-system * does not pick eraseblocks with erase counter greater than the lowest erase * counter plus %WL_FREE_MAX_DIFF. */ #define WL_FREE_MAX_DIFF (2*UBI_WL_THRESHOLD)
So we could change the logic such that for regular wear-leveling we keep using WL_FREE_MAX_DIFF, but for scrubbing (which is 1:1 wear-leveling but the source PEB is showing bit-flips) we use a lower value. IMHO WL_FREE_MAX_DIFF/2 would be a good choice. I'm not sure whether 0 is too extreme and might cause other distortions.
Mark, can you please file a patch and send it to linux-mtd mailing list? Such a change needs to go through Linux and then to u-boot. But first we need to think about and discuss it in detail.
I am not sure if it is so easy ...
This fix was implemented and fixable bit-flip errors no longer hang/freeze the boot process! UBI erase and reformat was used between re-tests to get consistent results.
Adding the above 75% correctable bitflip threshold is also a good thing as less movement will ensue when the FLASH is new, but as the flash ages, the root cause will once again be invoked causing un-recoverable boot failures.
Note this fault is also in the latest kernel drivers for UBI and may also exist in other wear leveling implementations. The kernel driver issue may be at fault for android devices locking up/freezing sporadically during FLASH read when scrubbing due to a relatively full flash and correctable errors causing ping pong PEB moves.
The question is, is my root cause solution sound or have I missed something?
I have to think about, before I write nonsene, but may Richard has here a deeper insight.
Please see my comments. :)
Thanks, //richard

On 12 July 2018 18:46:11 GMT+10:00, Richard Weinberger richard@nod.at wrote:
Mark,
Am Donnerstag, 12. Juli 2018, 07:22:13 CEST schrieb Heiko Schocher:
Hello Mark,
added Richard Weinberger to cc...
Am 12.07.2018 um 02:28 schrieb Mark Spieth:
Hi
In the process of investigating a boot failure on one of our
devices, the
UBI: fixable bit-flip detected at PEB
message was seen with the following behaviour during kernel load in
u-boot.
Read [2285568] bytes UBI: fixable bit-flip detected at PEB 415 UBI: schedule PEB 415 for scrubbing UBI: fixable bit-flip detected at PEB 415 UBI: fixable bit-flip detected at PEB 419 UBI: schedule PEB 419 for scrubbing UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: schedule PEB 420 for scrubbing UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419
This repeats until reset.
Do you see the same symptom also on Linux? We need to be very sure that it is actually a UBI problem.
The linux provided has an up to date mtd/ubi driver so already has the 75% bitflip threshold thus hiding the issue in a new flash. So the 2 are not the same. Untested on linux.
This fix is not a root cause fix though. Investigating further led
to the following root cause
solution. The following is AFAICT.
When the scrubber chooses a PEB to move the from the free balanced
tree. This tree is sorted by EC
(erase count) and then by PEB number.
The find_wl_entry call uses a max parameter of WL_FREE_MAX_DIFF
which is 8192 in this config. So the
find_wl_entry function will find a PEB that is better in error
count that the current PEB EC. This
error count? You mean erase count?
Yes of course.
can easily cause it to find the PEB that was just moved from if it
is the lowest numbered PEB in the
free tree. Waiting for EC to go above 8192 would take a long time
and cause premature aging of the
flash PEBs in question.
The easy solution is to change the max parameter to this call to 0
so it finds a PEB with a smaller
EC than the one being replaced. This means it wont use the
previously discarded PEB as its first
choice.
For scrubbing this might be a good idea, but not for regular wear-leveling.
Yes only for scrubbing, not wear leveling.
See comment in UBI: /*
- When a physical eraseblock is moved, the WL sub-system has to pick
the target
- physical eraseblock to move to. The simplest way would be just to
pick the
- one with the highest erase counter. But in certain workloads this
could lead
- to an unlimited wear of one or few physical eraseblock. Indeed,
imagine a
- situation when the picked physical eraseblock is constantly erased
after the
- data is written to it. So, we have a constant which limits the
highest erase
- counter of the free physical eraseblock to pick. Namely, the WL
sub-system
- does not pick eraseblocks with erase counter greater than the lowest
erase
- counter plus %WL_FREE_MAX_DIFF.
*/ #define WL_FREE_MAX_DIFF (2*UBI_WL_THRESHOLD)
So we could change the logic such that for regular wear-leveling we keep using WL_FREE_MAX_DIFF, but for scrubbing (which is 1:1 wear-leveling but the source PEB is showing bit-flips) we use a lower value. IMHO WL_FREE_MAX_DIFF/2 would be a good choice. I'm not sure whether 0 is too extreme and might cause other distortions.
Yes the wear leveling threshold is still WL_FREE_MAX_DIFF and the scubbing threshold is 0.
This is why I'm asking. Because the 2 PEBs will track each others EC I'm not sure that will work.
Mark, can you please file a patch and send it to linux-mtd mailing list? Such a change needs to go through Linux and then to u-boot. But first we need to think about and discuss it in detail.
Will do.
I am not sure if it is so easy ...
This fix was implemented and fixable bit-flip errors no longer
hang/freeze the boot process! UBI
erase and reformat was used between re-tests to get consistent
results.
Adding the above 75% correctable bitflip threshold is also a good
thing as less movement will ensue
when the FLASH is new, but as the flash ages, the root cause will
once again be invoked causing
un-recoverable boot failures.
Note this fault is also in the latest kernel drivers for UBI and
may also exist in other wear
leveling implementations. The kernel driver issue may be at fault
for android devices locking
up/freezing sporadically during FLASH read when scrubbing due to a
relatively full flash and
correctable errors causing ping pong PEB moves.
The question is, is my root cause solution sound or have I missed
something?
I have to think about, before I write nonsene, but may Richard has here a deeper insight.
Thanks for your input.
Mark

On 12 July 2018 18:46:11 GMT+10:00, Richard Weinberger richard@nod.at wrote:
Mark,
Am Donnerstag, 12. Juli 2018, 07:22:13 CEST schrieb Heiko Schocher:
Hello Mark,
added Richard Weinberger to cc...
Am 12.07.2018 um 02:28 schrieb Mark Spieth:
Hi
In the process of investigating a boot failure on one of our
devices, the
UBI: fixable bit-flip detected at PEB
message was seen with the following behaviour during kernel load in
u-boot.
Read [2285568] bytes UBI: fixable bit-flip detected at PEB 415 UBI: schedule PEB 415 for scrubbing UBI: fixable bit-flip detected at PEB 415 UBI: fixable bit-flip detected at PEB 419 UBI: schedule PEB 419 for scrubbing UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: schedule PEB 420 for scrubbing UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419 UBI: fixable bit-flip detected at PEB 420 UBI: fixable bit-flip detected at PEB 419
This repeats until reset.
Do you see the same symptom also on Linux? We need to be very sure that it is actually a UBI problem.
The linux provided has an up to date mtd/ubi driver so already has the 75% bitflip threshold thus hiding the issue in a new flash. So the 2 are not the same. Untested on linux.
This fix is not a root cause fix though. Investigating further led
to the following root cause
solution. The following is AFAICT.
When the scrubber chooses a PEB to move the from the free balanced
tree. This tree is sorted by EC
(erase count) and then by PEB number.
The find_wl_entry call uses a max parameter of WL_FREE_MAX_DIFF
which is 8192 in this config. So the
find_wl_entry function will find a PEB that is better in error
count that the current PEB EC. This
error count? You mean erase count?
Yes of course.
can easily cause it to find the PEB that was just moved from if it
is the lowest numbered PEB in the
free tree. Waiting for EC to go above 8192 would take a long time
and cause premature aging of the
flash PEBs in question.
The easy solution is to change the max parameter to this call to 0
so it finds a PEB with a smaller
EC than the one being replaced. This means it wont use the
previously discarded PEB as its first
choice.
For scrubbing this might be a good idea, but not for regular wear-leveling.
Yes only for scrubbing, not wear leveling.
See comment in UBI: /*
- When a physical eraseblock is moved, the WL sub-system has to pick
the target
- physical eraseblock to move to. The simplest way would be just to
pick the
- one with the highest erase counter. But in certain workloads this
could lead
- to an unlimited wear of one or few physical eraseblock. Indeed,
imagine a
- situation when the picked physical eraseblock is constantly erased
after the
- data is written to it. So, we have a constant which limits the
highest erase
- counter of the free physical eraseblock to pick. Namely, the WL
sub-system
- does not pick eraseblocks with erase counter greater than the lowest
erase
- counter plus %WL_FREE_MAX_DIFF.
*/ #define WL_FREE_MAX_DIFF (2*UBI_WL_THRESHOLD)
So we could change the logic such that for regular wear-leveling we keep using WL_FREE_MAX_DIFF, but for scrubbing (which is 1:1 wear-leveling but the source PEB is showing bit-flips) we use a lower value. IMHO WL_FREE_MAX_DIFF/2 would be a good choice. I'm not sure whether 0 is too extreme and might cause other distortions.
Yes the wear leveling threshold is still WL_FREE_MAX_DIFF and the scubbing threshold is 0.
This is why I'm asking. Because the 2 PEBs will track each others EC I'm not sure that will work.
Mark, can you please file a patch and send it to linux-mtd mailing list? Such a change needs to go through Linux and then to u-boot. But first we need to think about and discuss it in detail.
Will do.
I am not sure if it is so easy ...
This fix was implemented and fixable bit-flip errors no longer
hang/freeze the boot process! UBI
erase and reformat was used between re-tests to get consistent
results.
Adding the above 75% correctable bitflip threshold is also a good
thing as less movement will ensue
when the FLASH is new, but as the flash ages, the root cause will
once again be invoked causing
un-recoverable boot failures.
Note this fault is also in the latest kernel drivers for UBI and
may also exist in other wear
leveling implementations. The kernel driver issue may be at fault
for android devices locking
up/freezing sporadically during FLASH read when scrubbing due to a
relatively full flash and
correctable errors causing ping pong PEB moves.
The question is, is my root cause solution sound or have I missed
something?
I have to think about, before I write nonsene, but may Richard has here a deeper insight.
Thanks for your input.
Mark

Mark,
Am Donnerstag, 12. Juli 2018, 16:03:43 CEST schrieb Mark Spieth:
Mark, can you please file a patch and send it to linux-mtd mailing list? Such a change needs to go through Linux and then to u-boot. But first we need to think about and discuss it in detail.
Will do.
Did you find some time to do that? I'd like to have this resolved in both Linux and u-boot.
Thanks, //richard

On 16/08/18 18:50, Richard Weinberger wrote:
Mark,
Am Donnerstag, 12. Juli 2018, 16:03:43 CEST schrieb Mark Spieth:
Mark, can you please file a patch and send it to linux-mtd mailing list? Such a change needs to go through Linux and then to u-boot. But first we need to think about and discuss it in detail.
Will do.
Did you find some time to do that? I'd like to have this resolved in both Linux and u-boot.
Apologies Richard. I went on to another task and forgot about his.
I have been trying in spare time to make a unit test to demonstrate this fault but have not completed that yet. There is no good unit test framework so have had to come up with one using techniques I already use for other non kernel C projects using googletest/mock. I will post this when it works.
The patch for HEAD is attached (I hope this is acceptable).
It is not a good solution but it does prevent the bitflip issue in the older uboot.
Mark
participants (4)
-
Heiko Schocher
-
Mark Spieth
-
Mark Spieth
-
Richard Weinberger