Greetings,
I have to agree with Wolfgang.
You should be fine as long as you use multiple blocks per environment range and use redundant environments. These are two separate things that both need to be enabled.
Here's the setup that's working good for us. I tested it by simulating bad blocks with 'nand markbad'.
Davinci DM6441 custom board, 64M small page nand (samsung I believe)
BLOCK 0 Reserved 1-5 TI UBL 2-31 UBoot (redundant copies that new TI UBL supports) 32-35 ENV 1 36-39 ENV 2 ...
I didn't list the whole partition table, but we have two copies of every thing in field update purposes.
Our environment is configured for 16K (1 erase block) with a 64K (4 block) range. We use JFFS2 for the rootfs, although as Wolfgang said, UBIFS is much preferred if your kernel is new enough.
One thing you need to keep in mind is that if you want both copies of your env. to always match, you need to do: UBoot> saveenv && saveenv
The environment save does a ping-pong between redundant environments, presumably for wear leveling.
Regards, David
DAVID A. KONDRAD Software Design Engineer On-Q/Legrand Telephone (800) 321-2343 x311 www.onqlegrand.com